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HDPE pipes are a popular choice for various applications due to their durability and flexibility. However, proper installation is crucial to maintain their performance. In this article, we will discuss the proper installation process for HDPE pipes, including assembly and installation methods, handling, and fabrication.
- Workers should be able to handle 18 inch or smaller pipes, while larger diameters require nylon slings.
- 24 inch and 30 inch pipes can be lifted with a single nylon strap.
- 36 inch and larger pipes should be lifted with two nylon straps.
- Clean the bell of the receiving pipe and the spigot end of the connecting pipe.
- Apply a suitable gasket lubricant to the bell and the gasket.
- Use the backhoe and sling method to assemble the pipe.
- Maintain a low insertion angle to avoid misalignment.
- Use an installation stub to avoid damage to the bell and to provide a solid point to apply pressure during assembly.
- Cut a section of the same diameter pipe to make an installation stub.
- Always inspect joints during and following pipe assembly for possible improper alignment or foreign material infiltration.
- Cut the pipe to the desired length and remove all burrs from the cut edge.
- Use a replacement coupler to join a replacement coupler or fitting on the shortened pipe.
- Create a homing mark on the pipe to ensure proper alignment with the replacement coupler or fitting.
- Clear away bedding and backfill around and under the joint area when joining a fitting or replacement coupler to pipe in the trench.
Proper installation of HDPE pipes is crucial to maintain their high level of performance. By following the correct handling, assembly, installation, and fabrication methods, you can ensure the integrity of the joints and the longevity of the pipes. Always inspect joints during and following assembly for possible improper alignment or foreign material infiltration to maintain the product's performance and warranty.
HDPE Pipe Installation, Backfill Procedures (Part 3)
When it comes to installing HDPE pipe, choosing the right backfill material is crucial. The backfill material not only provides support to the pipe system but also determines how the pipe will perform. In this article, we will discuss the different types of backfill materials that can be used for successful installation of HDPE pipes.
Types of Backfill Material:
- Acceptable backfill materials are categorized into three classes.
- Class 1 backfill material consists of angular crushed stone.
- Class 2 backfill material consists of gravel and gravel sand mixtures.
- Class 3 backfill material consists of silty gravels or sands.
- Compaction is required for class 2 and class 3 materials.
- Other materials including native soils not identified as class 1, 2 or 3 materials are generally not suitable as initial backfill materials.
- Refer to the pocket installation guide for further definition of class 1, 2, 3 materials, compaction requirements and maximum lift heights between compaction efforts.
- Regardless of the backfill used, it is important to knife the backfill material under the hunch of the pipe to prevent voids and ensure even placement of backfill material around the pipe.
- Dump the material directly on top of the pipe so it falls equally on each side of the pipe to prevent the pipe from shifting during the backfill process.
- The most critical area of the backfill structure is the envelope surrounding the pipe system, which includes the bedding, the hunch area, and initial backfill area.
- Only approved backfill material should be used in the bedding, haunch, and initial backfill areas of the trench.
- Final backfill material can be alternative or native material with the approval of the designing engineer.
Minimum Cover Requirements:
- Pipe systems through 48-inch diameters require a minimum 12 inches of cover above the pipe.
- 54 and 60-inch pipe systems require a minimum 24 inches of cover above the pipe.
- If construction equipment used in the trench area weighs more than 25 tons, additional minimum cover is required.
- For areas receiving heavy construction traffic between 30 and 60 tons, a minimum three feet of cover is required.
- Heavier equipment will require additional cover.
In summary, the proper installation of HDPE pipe involves not only the choice of the right pipe and fittings but also the right backfill material and procedures. The pocket installation guide provides detailed information on these topics and many others. Following the recommended procedures will ensure quick, efficient, and successful installations of HDPE pipes, providing numerous benefits for years to come. Contact your local sales representative, engineering department, or visit our website for more information on the proper installation of HDPE pipes.
ADS Pipes Catalog into AutoCAD Civil 3D
How to Load ADS Pipe Catalog into Autodesk AutoCAD Civil 3D
Advanced Drainage Systems (ADS) is a leading manufacturer of high-performance thermoplastic corrugated pipes, offering a comprehensive range of water management products and drainage solutions for the construction and infrastructure industry. This article is a guide on how to load the ADS pipes catalog into Autodesk AutoCAD Civil 3D.
1. Extract the ADS pipe catalog folder that you received from your local sales rep or downloaded from the ADS website.
2. Copy and paste the ADS pipes folder to your Civil3D pipes catalog location. If you are not sure about the location, go to Civil3D, click on the Create Design ribbon, and select Set Pipe Network Catalog. This will show you the location of your Civil3D pipes catalog.
3. Go back to Civil3D and type in Part Catalog Regen in the command prompt. Click on pipe, and it will add the pipes to the part catalog.
4. Add the ADS part families to the current part list by clicking on Pipe Network > Pipe Network Creation Tools > Network Part List. Find the network part list that you want to add the ADS part families to and right-click on it. Click on Add Part Family, and find both of the ADS part families and click OK. They will then appear in your network part list.
5. Add the part sizes to your part list by right-clicking on Add Part Size on the right side. Click on Add All Sizes, then click OK. Repeat this for the other part list and click Apply and OK.
6. When you go to create a pipe network, you will now have the ADS pipes to choose from.
By following these simple steps, you can now make the most advanced water management solutions a part of your next project. For more information, contact ADS at 808-216-7100, go to www.dsci.com, or contact your local ADS office or sales representative.
ADS Driveway Culvert Installation
Advanced Drainage Systems (ADS) is the world's largest manufacturer of corrugated high-density polyethylene drainage pipe. Their products are used in various projects, including driveway culverts, which help manage excess flow and prevent downstream flooding and erosion.
- Contact your local utility notification center to mark underground utility lines.
- Obtain necessary permits for your project.
- Manage traffic during construction for safety and timely completion.
- Flared end sections
- Pipe and pipe couplers
- Crushed stone for bedding
- Pipe embedment material
- Subgrade material
- Excavate a trench from the outlet to the inlet point, allowing for positive drainage.
- Place and compact crushed stone in the bottom of the trench as bedding for the pipe.
- Cut the pipe to the appropriate length if necessary.
- Begin laying the pipe, making any fittings or coupler connections needed to reach the designated outlet point.
- Install a flared end section for more effective drainage.
- Secure the tote Roth with gravel or concrete for high-velocity flows.
- Backfill soil over the driveway side slopes to allow for grass seating.
- Place and compact the final backfill, then subgrade material in preparation for the driveway.
- Inspect and clean the system regularly.
- Check for erosion of the backfill and remove any large debris from the inlet and outlet structures.
Installing a driveway culvert is an effective way to manage excess flow and prevent downstream flooding and erosion. ADS offers a variety of drainage solutions for your home and lawn. Visit their website for more information.
How to Join Corrugated Pipe - Easy DIY & Hurricane Awareness
Chuck from Apple Trains is at the beach and he's going to demonstrate some pipe connections for different drain applications. He starts with corrugated pipe and shows how to make a coupling by cutting off a small section, splitting it in half and squeezing it tightly with an insert. Chuck also talks about other types of couplings and shares his discovery of making his own insert. In addition, he reminds viewers to be prepared for hurricane season with a list of essential supplies.
Pipe Connections for Drain Applications:
- Corrugated pipe is a great option for different types of drains
- Cut off a small section and split it in half
- Squeeze tightly with an insert to make a perfect coupling
- Other types of couplings available include exterior four-inch and inexpensive ones
- Making your own coupling with scrap material is virtually free
Be Prepared for Hurricane Season:
- Know your evacuation route and make plans now
- Keep essential supplies on hand, such as food, water, gas, medicine, radio, phone charger, and cash
- Every storm is different, so don't take a chance and be prepared
Chuck from Apple Trains demonstrated how to make pipe connections for different drain applications using corrugated pipe and various types of couplings. He also shared his discovery of making his own coupling with scrap material. Finally, he reminded viewers to be prepared for hurricane season with essential supplies and to not take any chances.
Inserta TEE Installation
If you need to insert a lateral connection, the Sirte T solution provides an easy and watertight air-testable certainty with unmatched ease. In this article, we will show you how to properly install an inserted T pipe tap.
1. Contact your local utility notification center to find out where any underground utility lines might be. They will send a professional to mark the underground lines so that you can safely start your project. Also, be sure to obtain any necessary permits for your project.
2. Determine the size and type of pipe you will be tapping into.
3. Use Addie's uniquely designed hole saws to core fast, smooth, and clean holes. Using the correct hole saw is essential to ensure accurate coring. For more details on ordering your hole saw, visit WWE.
4. Expose only the area of the mainline pipe where the inserted T is to be installed. There is no need to disturb the bedding underneath the pipe.
5. Secure the drill guide to the outside of the mainline pipe where the hole will be.
6. Drill the hole with the hole saw, then deburr the edges.
7. Insert a tee fittings have three components: a PVC hub, a rubber sleeve, and a stainless steel band. First, insert the rubber sleeve into the drilled hole, making sure the Gold Line is perpendicular to the host pipe.
8. Apply soap solution to the outside of the PVC hub and to the inside of the rubber sleeve, aligning the red vertical line on the hub with the gold line on the sleeve.
9. When placing the hub into the sleeve, place the wood block on the hub and firmly hammer the hub into the sleeve until the sleeve is aligned with the red line on the hub.
10. Finally, place and tighten the stainless steel band securely over the sleeve. The fitting is now ready for the next lateral pipe connection.
Benefits of Inserted T Fittings:
- Versatile, quick and easy to install, and effective for the widest line of wastewater and stormwater lateral connections in the world.
- Custom made to fit the interior radius of the mainline pipe, which minimizes protrusion and will not interfere with post-installation inspection methods.
- Can be used as a lateral connection fitting with any type of mainline pipe, such as concrete, PVC, solid wall HDPE, ribbed PVC, fiberglass, corrugated metal, corrugated HDPE, or polypropylene CIP liners, ductile iron, and concrete manholes and structures.
- Can be used with any sort of lateral pipe from 2 inches through 30 inches, such as PVC schedule 40, corrugated HDPE, C 900, or ductile iron.
- Offers a compression fitting that is testable and easy to install.
- Meets the ASTM F 2946 specification, which includes a 15 psi pressure test and a 100-foot pound pull test.
Inserted T fittings provide a reliable connection with any type of lateral or mainline pipe for gravity flow sanitary sewer or stormwater applications. They are versatile, quick and easy to install, and effective for the widest line of wastewater and stormwater lateral connections in the world. Visit insertedt.com to learn more about this innovative solution for lateral pipe connections. Remember, in business, connections are everything.
Drain and Sewer Piping Systems – Installation and Air Testing | Polypipe Civils
Installing and testing drainage and sewer piping systems can be a complex task, but with the right guidance, it can be done efficiently and effectively. In this article, we will provide step-by-step instructions on how to install and test Polysewer and Ridgistorm-XL piping systems with ring seal joints.
Step 1: Trench and Base Preparation
- Mark the ground to excavate the trench
- Excavate the trench to the correct width and depth
- Set up a laser to determine gradient line and level
- Level out the trench and drop in the subgrade
- Mark a line on an object to ensure a level base
Step 2: Jointing Preparation
- Clean the external pipe surface and rubber seal
- Measure the internal depth of the receiving socket
- Place the correct seal into the first reset of the spigot end
- Apply polypipe lubricant around the spigot end and seal
Step 3: Pipe Jointing
- Clean the internal socket of the receiving pipe or chamber
- Apply polypipe lubricant to the internal surface
- Align the spigot of the pipe into the receiving socket
- Prepare to join the pipe on larger diameters with an installation stub
- Push the pipe into the receiving socket until fully inserted
- Inspect the joint for alignment and foreign material
Step 4: Air Testing
- Complete a successful air test of the joint for leaks before backfilling
- Check the bungs or inflatable bungs for damage
- Check the steel bonds for damage and rubber condition
- Insert the bung into each end of the pipe line leaving a 25mm gap
- Fill up with water to the zero point
- Add air into the outside of the bung to secure a tight fit
- Increase the pressure until it reads 100mm water gauge or 0.01 bar
- Hold the air test for five minutes and record the reading
- Repeat the air test after backfilling to ensure joint integrity
By following these step-by-step instructions, you can successfully install and test Polysewer and Ridgistorm-XL piping systems with ring seal joints. If you need more information, do not hesitate to contact us for assistance.